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  Cartridge valves. Installation, valves and tops.  
  Technical considerations - Sizes 16, 25, 32, 40, 50.  
 
 
   

Cid cartridge elements are insertional modular valves type 2/2 pilot operated used for command functions and regulation of hydraulic circuits. They are made up of a body (1), a float (2), a lock coil (3), and a lock top (4), which has the function of supporting the passage for the pilotage and fixing the set.
The building of this top varies according to the function to be performed by the valve. With this type of elements it is possible to build systems that fulfill the following functions:
- Directional valve
- Retention valve
- Ordinary retention valve
- Piloted retention valve
- Electro-piloted retention valve
- Pressure control valve
- Relief valve
- Electro-piloted relief valve
- Proportional electro-piloted relief valve
- Sequence valve
- Flow control valve

 
 
  CIRCUIT WITH CARTRIDGE VALVES
Besides the abovementioned function (directional), the cartridge components enable the performance of complete hydraulic circuits. For a given application in a circuit with conventional elements, the valves are connected in parallel or in series, depending on the control function required, such as retention valve, flow control valve and pressure control valve. For a distributor channel, cartridge valves are required, where all the command functions are carried out by pilot valves; whereas cartridge elements on the power line are used as logical elements. The cartridge performs multiple functions, allowing a saving on valves on the line, connection sections, and load loss, which are thus proportionally reduced according to the circuit complexity and the size of the cartridge.
The above-shown sample represents the realization of the command of a usage channel by means of a locked center distributor, a regulation to delivery (consumption) with free return and a pressure limiting device. With respect to the circuit with valves, during the cartridge execution, the fluid regulation function is carried out by the C1 cartridge, provided with stopcock opening limiting device. The C2 cartridge works as a pressure limiting valve. When the cartridge pilotage reliefis performed through a retention valve and a pilot valve, the cartridge itself replaces the distributor, connecting the delivery to the exhaust. In the case of more complex circuits, the saving on valves usage is more relevant than in those obtained in the described sample.



 
 
- Saving on valves on the line due to multiple functions of the cartridge.
- Maximum reliability (working assurance)
- Volume and weight reduction of the set, up to 50%.
- High passage and reduced load lost, less hydraulic fluid warming.
- Short response and regulation time.
- Absence of pressure peaks. The cartridges are piloted according to pressure.
- Smooth and precise response. Throttle and regulating screws (opening limiting device) take part in the regulation.
- Low maneuvering noise favored by the block assembly.
- Uniformity of the elements in the circuits, e.g. command electro-valves of the same nominal size in the whole circuit.
- Easy maintenance, minimum quantity of elements in motion.
- Two models in five different sizes:
VC-16 / VC-25 / VC-32 / VC-40 / VC-50
TVC-16 / TVC-25 / TVC-32 / TVC-40 / TVC-50

 
 
  Surface ratio of cartridge valves.  
 
   

The stopcock position depends on the value of the pressure of the inlet A, B, C and on the lock coil stress.
The active surfaces are related according to the dimension of each area, always considering the ratio Ac= Aa + Ab, where Ab may be = 0.
The cartridges are built with three values of ratio:
- A = 1:1 . B = 2:1 . C = 14,3:1
The fluid may either flow through the cartridge from A to B or from B to A, whether the pressure ratio between A and B allows it or not, or without the C pilotage pressure. If a pilotage pressure is exerted on the C connection, the stopcock float hermetically seals the passage between A and B, preventing the fluid circulation. The cartridge elements only function in relation to the pressures ratio.

 
   
 
 
Cartridge valves installation dimension according to DIN 24342 standards
 
 
MODEL:
16
25
32
40
50
b1:
65
85
102
125
140
b2:
65
85
102
125
140
b3:
80
85
102
125
140
d1 H7:
32
45
60
75
90
d2 H7:
25
34
45
55
68
d3:
16
25
32
40
50
d4 min./max.:
16-25
25-32
32-40
40-50
50-63
d5 máx.
4
6
8
10
10
d6:
M8
M12
M16
M20
M20
d7 H13:
4
6
6
6
8
m1 ±0,2:
46
58
70
85
100
m2±0,2:
25
33
41
50
58
m3±0,2:
25
33
41
50
58
m4±0,2:
23
29
35
42,5
50
m5±0,2:
10,5
16
17
23
30
m6:
32
40
48
60
68
t1 (+0,1 -0):
43
58
70
87
100
t2 (+0,1 -0):
56
72
85
105
122
t3:
11
12
13
15
17
t4 min./max.:
29,5-34
40,5-44
48-52
59-64
65,5-72
t5:
20
30
30
30
35
t6:
20
25
35
45
45
t7:
2
2,5
2,5
3
4
t8:
2
2,5
2,5
3
3
t9 min.:
0,5
1
1,5
2,5
2,5
t10 min.:
10
10
10
10
10
t11 max.:
25
31
42
53
53
 
     
   
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  VC-#-#-#-#-# / TVC-#-#-#-#  
 
   
 
CODIFICATION CARTRIDGE VALVE
CODIFICATION TOPS FOR CARTRIDGE VALVES
   
PRESSURE (Kg/cm²)
FLOW VOLUME
(l/min)

EXTERNAL SEALS

ASSEMBLY TORQUE
(Nm)

WEIGHT
(Kg)
350
80
O ring 2-114> 1 unidad
O ring 2-012> 1 unidad
Respaldo 8-012 > 1 unidad
27 / 30
0,065
 
 
 
Spare parts of cartridge valves, order codes and specifications
 
 
MODEL
16
25
32
40
50
1-BODY
101688
102588
103288
104088
105088
2-FLOAT
(normal) A
201601
202501
203201
204001
205001
2-FLOAT
(normal) B
201602
202502
203202
204002
205002
2-FLOAT
(normal) C
201603
202503
203203
204003
205003
2-FLOAT
(cushioning) A
201604
202504
203204
204004
205004
2-FLOAT
(cushioning) B
201605
202505
203205
204005
205005
2-FLOAT
(cushioning) C
201606
202506
203206
204006
205006
2-RETENTION
201607
202507
203207
204007
205007
3-COIL (code 05)
301605
302505
303205
304005
305005
3-COIL (code 10)
301610
302510
303210
304010
305010
3-COIL (code 20)
301620
302520
303220
304020
305020
3-COIL (code 40)
301640
302540
303240
304040
305040
4-AIR SEAL
Ø27,13x2,62
Ø38,23x2,62
Ø46,18x2,62
Ø63,80x3,53
Ø73,33x3,53
5-AIR SEAL
Ø31,88x2,62
Ø44,75x3,53
Ø60,63x3,53
Ø76,50x3,53
Ø89,20x3,53
5-AIR SEAL
Ø25,54x2,62
Ø33,63x3,53
Ø44,58x2,62
Ø54,28x3,53
Ø66,98x3,53
7-THROTTLE
Ø0,50 mm > 400050
Ø0,75 mm > 4000750
Ø1,00 mm > 400100
Ø1,25 mm > 400125
Ø1,50 mm > 400150
Ø1,75 mm > 400175
Ø2,00 mm > 400200
Ø2,25 mm > 400225
Ø2,50 mm > 400250
 
 
 
 
  Tops sizes according to DIN 24342 standards.  
 
 
SIZE
16
25
32
40
50
A
65
85
102
125
140
B
35
40
50
60
70
C
46
58
70
85
100
D
2
2
2
2
2
E
8
8
8
8
8
Ø F
4
6
6
6
8
M
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
Measures are expressed in mm. and are approximate.
SIZE
16
25
32
40
50
A
65
85
102
125
140
B
35
41,5
52
62
72
C
46
58
70
85
100
D
2
2
2
2
2
E
8
8
8
8
8
Ø F
4
6
6
6
8
G
50
15
15
15
15
H máx
27
39
45
49
61
Ø V
35
48
48
48
48
M
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
Measures are expressed in mm. and are approximate.
 
   
 
SIZE
16
25
32
40
50
A
88
85
102
125
140
B
65
85
102
125
140
C
35
40
50
60
70
D
2
2
2
2
2
E
8
8
8
8
8
Ø F
4
6
6
6
8
G
16,5
8,75
14,75
22,25
29,75
H
7,5
12,75
18.75
26,25
33,75
J
46
58
70
85
100
K
46
58
70
85
100
M
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
S 1/8"
NPT
Measures are expressed in mm. and are approximate.
 
 
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